Technical Index
Engine
Primary Transmission And Rear Chain
Gearbox
Carburetor And Air Filter
Frame/ Isolastics
Forks/ Shocks
Brakes Wheels And Tires
Electrical
Charging
Torque Settings
Capacities

Engine

  750 850
Capacity 745cc (45 cu. in.) 828cc (50.5 cu. in.)
Bore 2.875 in. (73mm) 3.030 in. (77mm)
Stroke 3.503 in. (89mm) 3.503 in. (89mm)
Max. Torque(5000 rpm) 48 lb./ft. (Combat 49lb) 56 lb./ft. 
Compression Ratio 9:1 (Combat 10:1) 8.5:1
Maximum Speed 112 MPH (Standard) 122 MPH
Spark Plug Champion N7Y or Equivalent.
Spark Plug Gap .023 - .028 in.
Contact Breaker Gap .014 - .016 in. (Click here for Boyer Ignition)
Ignition Timing 28 degrees BTDC (Fully Advanced)
Valve Clearances (Cold) 750 850
Inlet .006 in. (Combat .008) .006 in.
Exhaust .008 in. (Combat .010) .008 in.
Camshaft Chain Adj. 3/16 in. (4.8mm) play at top of chain.
Valve Seat Angles 45 degrees inlet and exhaust

Index

Primary Transmission And Rear Chain

Engine Sprocket 26 Teeth
Clutch Housing 57 Teeth
Primary Chain Triple Row, 92 Pitches, .375in. x .250in.
Rear Chain 99 Pitches, .400in. x .380 in.
Clutch Pushrod Length 9.813/ 9.803 in. (244.250/ 243.996 mm)
Clutch Pushrod Diameter .237/ .232 in. (6.019/ 5.892 mm)
Clutch Ball Bearing 1/2 in. (12.70) Diameter
Clutch Plates 4 fiber clutch, 5 metal clutch (Sintered Bronze)
Clutch Adjuster 1/2 in. x 20 UNF 2A
Clutch Adjuster Length .904 in. x .894 in ( 22.962/ 22.708 mm)

Index

Gearbox

Estimated Speeds Using 19-23 Tooth Gearbox Sprockets

Sprocket Size Overall Gear Ratio 6000 rpm 6500 rpm 7000 rpm
19 4.84 92 mph 99 mph 107 mph
20 4.60 97 mph 105 mph 113 mph
21 4.38 102 mph 110 mph 119 mph
22 4.18 106 mph 115 mph 121 mph
23 3.99 112 mph 121 mph 130 mph

( I recommend using a 20 or 21 tooth sprocket depending on where you live)

 

Number Of Teeth On Pinions

First Layshaft         28 teeth
Second Layshaft     24 teeth
Third Layshaft        20 teeth
Fourth Layshaft      14 teeth
First Mainshaft       14 teeth
Second Mainshaft   18 teeth
Third Mainshaft      21 teeth
Fourth Mainshaft    23 teeth

Ball Journal Bearings

Mainshaft (Clutch End)      11/4 x 21/2 x 5/8 in.
Mainshaft (Kickstarter)     5/8 x9/16 x 7/16 in.
Layshaft (Clutch)              17mm x 40mm x 12mm

Index

Carburetor And Air Filter with Standard Ex.

Standard 750 (Twin Amal 930 30mm) 

  Main Jet Needle Jet Needle Position Throttle Valve
1970 220,180, or 210 .107 Middle 3
1971 220 .106 Middle 3
1972 220 or 210 .106 Middle/ Top 3
Standard 850 (Twin Amal 932 32mm)

Main Jet

260
Needle Jet 106
Needle Position Top
Throttle Valve 31/2
Needle 928/ 107
Choke Tube 928/ 107
Air Filter Pleated impregnated paper

*Please note it is best to use Amal Mk 2 Carbs with a K&N Air Filter In My Opinion.

*It is best to use straight through 'Reverse Cone' after market exhausts with these settings

Index

Frame/ Isolastics

Front Isolastic

Shim Thickness Available .005, .010, .020, .030, in.
Free Play .010 in.
Bolt 7.13 in., 1/2 in. x 20 UNF.
Buffer Quantity 2
Buffer Diameter 1 11/16 in.
Buffer Thickness 1/2 in.
Bush Quantity 2
Bush Thickness 5/8 in. tapered to .510 in.
Spacer 2.573/ 2.553

Rear Isolastic

Bolt Torque Setting 300 in./ lb.
Shim Thickness Available .005, .010, .020, .030, in.
Free Play .010 in.
Stud 13 in.
Stud Thread Size 1/2 in. x 20 UNF 2A
Buffer Quantity 2
Buffer Diameter 1 5/16 in.
Buffer Thickness 1/2 in.
Bush Quantity 3
Bush Thickness 1/2 in. tapered to .410 in.
Spacer 1.560 in./ 1.550 in.

Dimensions

Height 40.75 in.
Length 87.5 in.
Wheelbase 56.75 in.
Weight (Roadster) 420 lb
Weight (Interstate) 435 lb.
Width 26 in.
Turning Circle 17ft.10 in.
Center of Gravity 19 3/4 in.
Seat Height 33 1/2 in.

Index

Forks/ Shocks

Forks ( Telescopic with internal Springs Hydraulically damped)

Total Fork Travel 6 in.
Fork Leg Oil Capacity 150 cc in each leg
Springs 75 1/2 Coils 
  18.687 in. free length
  36.5 lb./ in

Shocks (Girling Oil filled with External Springs)

Spring Free Length 8.75 in.
Rate 126 lb. per in. (depends on adjustment)
Fitted Length 8.4 in.
Total Length 13 in.

Index

Brakes Wheels And Tires

Front Wheel

Rim Size WM2 - 19 in.
L.H. Wheel Bearing 17x40x12 mm.
R.H. Wheel Bearing NM 17721
Spindle .66671/ 6670 in.
Tire Size 4.10 x 19 in.
Tire Pressure 26 PSI
Tire Diameter 26.46 in. (Dunlop)
Tire Width 4 in.

Front Brake (Disc)

Pad friction area 1.65 in.
Pad Thickness (New with Backing) .38/ .37 in.
Pad Minimum Thickness .0625 in.
Disc Diameter 10.70 in.
Disc Width .260/ .250 in.
Brake Fluid Lockheed 329 Quality

Front Brake (Drum)

Type Twin Leading Shoe
Drum Diameter 8 in.
Brake lining area Total 18.69 Sq. in.

Rear Wheel

Rim Size WM2 - 19in.
Wheel Bearings 17x40x12 mm
Sprocket Bearing NM 177721
Tire Size 4.10x19in.
Tire Pressure 26 lbs./PSI
Tire Diameter 26.46 in.
Tire Width 4 in.

Rear Brake

Drum Internal Diameter (New) 7.007/ 6.997 in.
Brake lining area Total 13.6 Sq.in.

Index

Electrical (Lucas)

General

Voltage 12 V Positive earth/ ground
Alternator RM 21
Rectifier 2 DS 506
Zener Diode Z D 715
Battery Rating 10 Amp Hour at !0 hour rate
Coil  17 M6
Ballast Resistor 3 BR
Contact Breaker 6 CA or 10CA
Warning Light Assimilator 3 AW
Fuse 35 Amp.
Flasher Unit 8FL

Bulbs

Headlight 12 V 45/40 Watt
Tail/ Stop light 12V 21/ 6 Watt Offset
Parking 12V 6 Watt Bayonet
Direction Indicators 12V 21 Watt
Warning Lights 12V 2 Watt

Index

Torque Settings

3/8 in. Cylinder head nuts & bolts 30 ft./lb.
5/16 in. Cylinder head bolts 20 ft./lb.
3/8 in. Cylinder base nuts 25 ft./lb.
5/16 in. Cylinder base nuts 20 ft. /lb.
Cylinder through bolt (850cc) 30 ft./lb.
Con rod nuts 25 ft./lb.
Rocker cover plate bolt 8 ft./lb.
Crankshaft nuts 25 ft./lb.
Cam Chain tensioner nuts 15 ft./lb.
Oil Pump stud nuts 15 ft./lb.
Rocker feed banjo bolts 15 ft./lb.
Engine mount bolts 25 ft./lb.
Rotor nut 80 ft./lb.
Alternator stud nuts 15 ft./lb.
Clutch to Mainshaft nut 70 ft./lb.
Mainshaft nut 40/50 ft./lb.
Counter shaft sprocket nut 80 ft./lb.
Gearbox inner cover nuts 12 ft./lb.
Top gearbox fixing bolts 55 ft./lb.
Rear shock nuts 30 ft./lb.
Isolastic bolts 25 ft./lb.
Fork Top nuts 30 ft./lb.
Fork Yoke Pinch bolts 30 ft. /lb.
Steering head main nut 30 ft./lb.
Disk Caliper mounting bolts 30 ft./lb.
Disk Caliper end plug 26 ft./lb.
Disc Mounting nuts 20 ft./lb.
Drum brake cam nuts 30 ft./lb.
Sidestand nut 50 ft./lb.
Zenor Diode nut 2 ft./lb.
Coil bracket nuts 1 ft./lb.
Oil pressure release valve 25 ft./lb.

Index

Capacities

Engine oil tank 5 imp./ 6 US. Pints
Primary Chaincase 200 cc, 7 fl.oz.
Gearbox .75 imp./ .9 US. Pints
Front Forks 150 cc, 5 fl.oz.
Interpol fuel tank 4 imp. gallons
Interpol fuel tank (radio) 3 1/2 imp.gallons
Interstate fuel tank 5 1/2 or 5 1/4 gallons
Hi Rider fuel tank 2 imp. gallons
Roadster fuel tank 2 1/4 or 2 1/2 gallons
Fastback fuel tank 3 1/4 or 4 gallons

Index